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Model year record

2025 Chevrolet Express recalls & problems

The 2025 Chevrolet Express has 4 safety recalls and 0 owner complaints on file with NHTSA.

Recalls4safety recalls
Complaints0filed by owners
Crashes · fires0 · 0reported in complaints
Injuries · deaths0 · 0reported in complaints

Safety recalls

SteeringJun 23, 2026

Steering

Recall 26V39900026,541 vehicles

Problem
General Motors, LLC (GM) is recalling certain 2025-2026 Express, and 2025-2026 Savana vehicles. The steering gear assembly may have a nut that was not properly tightened.
Risk
A loose nut that separates from the steering gear assembly while driving can cause a loss of steering control, increasing the risk of a crash.
Fix
Dealers will inspect and replace the steering gear assembly, if necessary, free of charge. Owner notification letters were mailed July 20, 2026. Owners may contact GMC customer service at 1-888-988-7267 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N262563570. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on June 23, 2026.
TiresMar 5, 2026

Sidewall

Recall 26V127000857 vehicles

Problem
General Motors, LLC (GM) is recalling certain 2025-2026 Express Cutaway, and 2025-2026 Savana Cutaway vehicles. These vehicles may be equipped with a tire with sidewall damage.
Risk
A tire with sidewall damage may experience sudden air loss or driver loss of control, increasing the risk of a crash.
Fix
Dealers will inspect all tire sidewalls and replace tires with sidewall damage, free of charge. Owner notification letters were mailed March 27, 2026. Owners may contact GMC customer service at 1-800-462-8782 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N252542620. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 5, 2026.
SeatsMay 8, 2025

Front assembly › Head restraint

Recall 25V29900032 vehicles

Problem
General Motors LLC (GM) is recalling certain 2025 Chevrolet Express and GMC Savana vehicles. The front passenger seat head restraint may have been improperly welded to the seat frame.
Risk
An improperly welded head restraint can result in an increased risk of injury to the seat occupant during a crash.
Fix
Dealers will inspect and replace the front passenger seat frame, as necessary, free of charge. Owner notification letters are expected to be mailed June 23, 2025. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GM's number for this recall is N252503580.
StructureFeb 13, 2025

Body › Door

Recall 25V08700082 vehicles

Problem
General Motors LLC (GM) is recalling certain 2025 Chevrolet Express and GMC Savana vans. The impact beam located in the driver's side door may have improper welds.
Risk
An improperly welded door impact beam may not adequately protect occupants in a crash, increasing the risk of injury.
Fix
Dealers will replace the driver's side door, free of charge. Owner notification letters were mailed March 3, 2025. Owners may contact Chevrolet customer service at 800-222-1020 or GMC customer service at 800-462-8782. GM's recall number for this recall is N242490780.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2025 Chevrolet Express Cargo 2500 CV RWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

Forward collision warning: Optional · Lane departure warning: Optional

2025 Chevrolet Express Cargo 3500 CV RWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

Forward collision warning: Optional · Lane departure warning: Optional

2025 Chevrolet Express Passenger 2500 - 12 Passenger PV RWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
Rollover★★★★★
Rollover risk29.2%

Forward collision warning: Optional · Lane departure warning: Optional

2025 Chevrolet Express Passenger 3500 - 12 Passenger PV RWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
Rollover★★★★★
Rollover risk29.2%

Forward collision warning: Optional · Lane departure warning: Optional

2025 Chevrolet Express Passenger 3500 - 15 Passenger PV RWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
Rollover★★★★★
Rollover risk29.2%

Forward collision warning: Optional · Lane departure warning: Optional

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.