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Model year record

2005 Volkswagen Passat recalls & problems

The 2005 Volkswagen Passat has 4 safety recalls and 148 owner complaints on file with NHTSA. The most-reported problem area is engine and engine cooling (51 complaints).

Recalls4safety recalls
Complaints148filed by owners
Crashes · fires7 · 11reported in complaints
Injuries · deaths4 · 0reported in complaints
2005 Volkswagen Passat in an NHTSA crash test
NHTSA crash test

Safety recalls

Engine and engine coolingMar 7, 2014

Engine

Recall 14E00700050 vehicles

Problem
The Gates Corporation (Gates) is recalling certain aftermarket Tru-Flow Water Pumps, part number TFW 41127, sold at certain NAPA Auto Parts and/or installed by automotive service technicians after November 1, 2013 (and manufactured August 2013 through October 2013) that have a black-colored pulley/sprocket or do not have 'US9377' stamped on the water pump housing. These service replacement parts were sold for use in model year 1999-2005 Audi A4, 2000-2006 Audi TT, 1998-2005 Volkswagen Beetle, 1999-2006 Golf, 1999-2008 and 2011-2013 Volkswagen Jetta, and 2000-2005 Volkswagen Passat. In the affected water pumps, the pulley or sprocket that turns the timing belt may develop microfractures causing the timing belt to fail.
Risk
A failure of the timing belt may cause the engine to shut down, potentially increasing the risk of a vehicle crash.
Fix
Gates will notify owners, and dealers will replace the water pump, free of charge. The recall began during May 2014. Owners may contact The Gates Corporation at 1-303-744-1911.
Fuel system, gasolineApr 7, 2008

Delivery

Recall 08V156000412,000 vehiclesopened after NHTSA action (ODI)

Problem
VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE.
Risk
A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.
Fix
DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 13, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.
Exterior lightingFeb 20, 2007

Brake lights › Switch

Recall 07V0630001,002,000 vehicles

Problem
ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY.
Risk
THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON. FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.
Fix
DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007, AND WILL BE CONDUCTED IN SEVERAL STAGGERED MAILINGS THROUGH SEPTEMBER 21, 2007. VEHICLES WITHIN THE MAKE, MODEL, AND MODEL YEAR OF THIS POPULATION MAY BE INVOLVED IN EITHER THIS RECALL OR 06V-183, BUT NOT BOTH. THE REMEDY IS THE SAME FOR EACH RECALL. VOLKSWAGEN DEALERS WILL APPLY THE REMEDY BASED ON THE VIN NUMBER OF THE VEHICLE. OWNERS MAY CONTACT VW AT 1-800-822-8987.
Fuel system, dieselDec 15, 2004

Fuel system, diesel

Recall 04V58600019,284 vehicles

Problem
ON CERTAIN PASSENGER VEHICLES, THE HIGH PRESSURE DIESEL PUMPS WERE PRODUCED WITH AN IMPROPER FASTENER, WHICH COULD ALLOW DIESEL FUEL TO ESCAPE FROM THE PUMP.
Risk
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY LEAD TO A FIRE.
Fix
DEALERS WILL REPLACE THE DIESEL PUMP. THE RECALL BEGAN ON FEBRUARY 8, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2005 Volkswagen Passat 4-DR. w/SAB

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Passat Diesel

27mpg combined
City / highway23 / 34 mpg
FuelDiesel

2 L · 4 cyl · Automatic (S5) · Front-Wheel Drive · about $3,550/year to fuel

Passat Wagon Diesel

27mpg combined
City / highway23 / 34 mpg
FuelDiesel

2 L · 4 cyl · Automatic (S5) · Front-Wheel Drive · about $3,550/year to fuel

Passat

23mpg combined
City / highway19 / 28 mpg
FuelPremium Gasoline

1.8 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $3,550/year to fuel

Passat Wagon

23mpg combined
City / highway19 / 28 mpg
FuelPremium Gasoline

1.8 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $3,550/year to fuel

Passat 4motion

22mpg combined
City / highway19 / 28 mpg
FuelPremium Gasoline

1.8 L · 4 cyl · Manual 5-spd · 4-Wheel or All-Wheel Drive · about $3,750/year to fuel

Passat

22mpg combined
City / highway19 / 28 mpg
FuelPremium Gasoline

1.8 L · 4 cyl · Automatic (S5) · Front-Wheel Drive · about $3,750/year to fuel

Passat Wagon

22mpg combined
City / highway19 / 28 mpg
FuelPremium Gasoline

1.8 L · 4 cyl · Automatic (S5) · Front-Wheel Drive · about $3,750/year to fuel

Passat Wagon 4motion

22mpg combined
City / highway19 / 28 mpg
FuelPremium Gasoline

1.8 L · 4 cyl · Manual 5-spd · 4-Wheel or All-Wheel Drive · about $3,750/year to fuel

Passat 4motion

21mpg combined
City / highway18 / 26 mpg
FuelPremium Gasoline

1.8 L · 4 cyl · Automatic (S5) · 4-Wheel or All-Wheel Drive · about $3,900/year to fuel

Passat Wagon 4motion

21mpg combined
City / highway18 / 26 mpg
FuelPremium Gasoline

1.8 L · 4 cyl · Automatic (S5) · 4-Wheel or All-Wheel Drive · about $3,900/year to fuel

Passat

20mpg combined
City / highway17 / 26 mpg
FuelPremium Gasoline

2.8 L · 6 cyl · Manual 5-spd · Front-Wheel Drive · about $4,100/year to fuel

Passat

20mpg combined
City / highway17 / 25 mpg
FuelPremium Gasoline

2.8 L · 6 cyl · Automatic (S5) · Front-Wheel Drive · about $4,100/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Engine and engine coolingEngine; Engine › Diesel5110078,000 mi
Power trainAutomatic transmission; Manual transmission1300057,050 mi
SeatsFront assembly › Seat heater/cooler1306381,500 mi
Engine12010123,750 mi
Fuel system, gasolineDelivery1002071,500 mi
Electrical systemWiring901063,507 mi
Fuel/propulsion system8000121,900 mi
Unknown or other702070,450 mi
StructureBody; Body › Door600040,500 mi
Vehicle speed controlAccelerator pedal510080,000 mi
TiresSidewall510071,000 mi
Exterior lightingBrake lights › Switch; Headlights500063,753 mi

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations